OUR MANUFACTURING PROCESS FLOW
Move the cursor over the diagram to learn more about how we create our unique molded fiber packaging.
Our product is made of 100% recycled paper and water. To learn more about where we get our materials and the sustainability of molded pulp, click here.
Water removed from the formed product is pumped into the recycled water storage tank. The recycled water is continually fed to the forming tank. This water is also used to stock the pulping system.
Recycled newspaper, purchased from local businesses, is mixed with recycled water in our pulping system.
The pulp mixture that is prepared in the pulping system is pumped to the pulp storage tank. The pulp mixture is continually fed to the forming tank.
The molded fiber product is pulled up from the molding die to the transfer die using compressed air. A vacuum is used to hold the product while it is transferred to the conveyor oven.
Should your molded fiber need to be cut for practical use or a cleaner look, we can do it in house!
If your application requires a more finished look, we can press our product for a professional appearance.
The product is placed onto the conveyor oven using compressed air. The product is fully dried by moving through the conveyor oven.
In the forming tank, the pulp mixture is molded onto the tooling using a vacuum process. For a more detailed look at our tooling click here.
A vacuum pump pulls the excess water from the molded fiber product through the molding die. The water is then pumped back into the recycled water storage tank.